22A-D4P0N104 PowerFlex 4 AC Drive 1.5 kW 480V 3-Phase for Compact Motor Contro

Product Overview

The 22A-D4P0N104 is a PowerFlex 4 series AC drive manufactured by Allen‑Bradley, a brand of Rockwell Automation. This compact variable frequency drive is rated at 1.5 kW (2 HP) and designed for 480V AC, three-phase input power systems. As the smallest and most cost-effective member of the PowerFlex variable frequency drive family, the 22A-D4P0N104 provides powerful and precise motor speed control in a space-saving design ideal for straightforward automation tasks . The 22A-D4P0N104 incorporates mature V/Hz (Volts per Hertz) control algorithms with slip compensation, enabling smooth motor operation across a wide speed range. Its robust overload protection—150% for 60 seconds and 200% for 3 seconds—ensures reliable performance under demanding conditions . An integral keypad with a 4‑digit LED display and 10 additional LED indicators provides immediate visual status feedback, while the RS485 communication port supports ModBus protocol for seamless integration into industrial networks . The 22A-D4P0N104 is factory-configured with a standard brake IGBT (no CE-compliant filter) and a fixed terminal block connection system . Please note: Rockwell Automation has announced that the 22A-D4P0N104 was discontinued as of June 30, 2025, with an engineering replacement identified as 25A-D4P0N104 . Availability is now limited to aftermarket and spare parts channels.

 

Technical Specifications

Parameter Name Value
Product Model 22A-D4P0N104
Manufacturer Allen‑Bradley / Rockwell Automation
Product Type Adjustable Frequency AC Drive / Inverter Drive
Product Series PowerFlex 4
Rated Power 1.5 kW (2 HP)
Input Voltage 380‑480V AC, 3‑Phase (±10%)
Input Current 5.7 A
Output Voltage 0‑460V AC, 3‑Phase
Output Current 4.0 A
Output Frequency Range 0‑240 Hz
Frame Size Frame A
Enclosure Rating IP20, NEMA/UL Type Open
User Interface Integral Keypad, 4‑Digit LED Display
Communication RS485 (ModBus compatible)
Brake IGBT Standard
CE-Compliant Filter Not Included
Mounting Type Panel Mount (DIN rail compatible)
Input Power Factor 0.95‑0.98
Dimensions (W×H×D) 80 mm × 152 mm × 136 mm (approximate)
Weight Approx. 0.91‑1.39 kg
Operating Temperature 0°C to +50°C
Compliance Standards CE, cUL, GOST, KC, C‑TICK, CCC
Lifecycle Status Discontinued (June 30, 2025)

 

Main Features and Advantages

Compact Space-Saving Design:
The 22A-D4P0N104 features a Frame A compact footprint that occupies minimal panel space. Its Zero Stacking design allows drives to be mounted side by side with no air gap, maximizing cabinet density without compromising cooling . The 22A-D4P0N104 supports both panel mount and DIN rail installation, offering flexibility for new builds or retrofit applications where space is at a premium .

Simplified Startup and Programming:
The 22A-D4P0N104 is engineered for ease of use. Its integral keypad and built-in potentiometer are active out of the box, enabling immediate manual speed control. A Basic Program Group contains the 10 most common application parameters, ensuring quick and intuitive commissioning . The 4‑digit LED display, supplemented by 10 status LEDs, provides clear visual feedback for drive status, fault codes, and parameter values, significantly reducing setup time .

Intelligent Motor Control and Protection:
The 22A-D4P0N104 utilizes V/Hz control with slip compensation to maintain stable motor speed across varying loads. Advanced features include Flying Start (enabling connection to a spinning motor without tripping) and Auto Restart for automatic fault recovery after transient conditions . The drive provides robust overload protection (150% for 60 seconds, 200% for 3 seconds) and an integral dynamic brake IGBT for rapid deceleration of high-inertia loads . These built‑in protective mechanisms enhance motor longevity and process reliability.

Integrated Communication and Connectivity:
Equipped with an RS485 communication port, the 22A-D4P0N104 supports ModBus RTU protocol for integration with PLCs, HMIs, and supervisory control systems . This capability, combined with available AOP (Add‑On Profile) and EDS files, ensures seamless interoperability with Rockwell Automation Logix platforms and other industrial networks . The fixed terminal block connections on the provide secure and reliable wiring for power and control circuits .

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