ABB 3BSE003389R1 SA168 Industrial Power Supply Unit for Advant DCS Systems

Product Overview

The ABB 3BSE003389R1 SA168 is a high-performance power supply unit designed specifically for ABB's Advant OCS (Open Control System) and Advant Master distributed control system (DCS) platforms . This industrial-grade power module serves as the central "power heart" for controller cabinets, converting standard AC mains voltage into the stable DC power required by controllers, I/O modules, and fieldbus couplers. The ABB SA168 is typically installed within the SA801 power rack, where it provides concentrated, regulated 24V DC power to the entire control subsystem . As a dedicated DCS system power supply, the ABB 3BSE003389R1 is primarily used to power Advant Controller 450 (AC450) and AC460 systems, alongside their associated I/O subracks . In a typical configuration, a single ABB SA168 can support a controller with one I/O subrack, while systems with additional I/O can integrate supplementary units to meet power demands . The ABB 3BSE003389R1 SA168 is engineered to deliver robust, clean power with low ripple, ensuring that sensitive control electronics operate reliably even in industrial environments with fluctuating grid conditions. With its modular design and comprehensive protection features, the ABB SA168 represents a critical component for maintaining system uptime in continuous process industries.

 

Technical Specifications

Parameter Value
Product Model ABB 3BSE003389R1 SA168
Manufacturer ABB Ltd.
Product Type Power Supply Unit (PSU) / DCS System Power Module
Series Advant OCS / Advant Master
Compatible Systems Advant Controller 450 (AC450), AC460, SA801 Power Rack
Input Voltage 100-240 VAC or 230 VAC ±10%, 47-63 Hz
Input Current 15 mA (typical)
Output Voltage 24 VDC (stabilized)
Output Current 25 A
Power Rating ≈ 600 W
Efficiency ≥ 88% – 94%
Protection Features Overload (OCP), Overvoltage (OVP), Overtemperature (OTP), Short-circuit
Status Indicators Front panel LEDs: Power OK / Fault
Operating Temperature -25°C to +70°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% RH (non-condensing)
Weight Approximately 26-27 kg
Protection Class IP20 / IP67 (depending on configuration)
Certifications CE, UL, CSA, IEC 61010-1, EN 50178

 

Main Features and Advantages

High-Efficiency Power Conversion: The ABB 3BSE003389R1 SA168 utilizes advanced switch-mode technology to achieve conversion efficiencies of up to 94%, significantly reducing energy loss and heat generation within the control cabinet . This high efficiency not only lowers operational costs but also extends the operational lifespan of the power supply and surrounding components. The ABB SA168 effectively transforms AC mains voltage into a stable, low-ripple 24V DC output, ensuring that connected controllers and I/O modules receive clean power essential for reliable operation .

Comprehensive Protection and Diagnostics: The ABB 3BSE003389R1 incorporates multiple layers of protection to safeguard both the power supply and the downstream equipment it powers. Built-in protection mechanisms include overload protection (OCP) that limits output current under excessive load, overvoltage protection (OVP) that prevents output voltage from exceeding safe limits, overtemperature protection (OTP) that shuts down the unit to prevent heat damage, and short-circuit protection that enables rapid fault isolation . Front-panel LEDs on the ABB SA168 provide clear visual status indication—a Power OK LED confirms normal operation, while a Fault LED alerts operators to abnormal conditions, simplifying diagnostics and reducing troubleshooting time .

Modular Design and Easy Integration: The ABB 3BSE003389R1 SA168 is designed for seamless integration into ABB’s Advant OCS systems. It is specifically tailored for installation in the SA801 power rack, where it plugs into dedicated slots and interfaces directly with the system backplane for efficient power distribution . This modular approach simplifies system design, maintenance, and expansion. The ABB SA168 supports hot-swappable replacement in many configurations, allowing power supply exchange without shutting down the entire control system—a feature critical for minimizing downtime in continuous production environments .

Rugged Industrial Construction: Built to withstand the demands of industrial environments, the features robust construction with an extended operating temperature range of -25°C to +70°C . This wide temperature tolerance makes the suitable for deployment in harsh locations such as outdoor cabinets, unheated facilities, and high-temperature production areas. The unit also exhibits excellent immunity to electromagnetic interference (EMI) and withstands vibration and dust, ensuring reliable service even in challenging industrial settings .

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