Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3HAC023195-001 |
| Manufacturer | ABB Robotics |
| Product Type | GTPU Motor Power Cable (210 m) |
| Cable Length | 210 meters |
| Rated Voltage | 600 V AC / 1000 V DC |
| Conductor Material | Tinned Oxygen-Free Copper (OFC), stranded |
| Insulation / Jacket | TPE inner / PUR outer, orange RAL 2003 |
| Shielding | Double-layer (Aluminum foil + Tinned copper braid) |
| Operating Temperature | –40 °C to +90 °C |
| Minimum Bending Radius | Dynamic ≥ 10 × OD / Static ≥ 6 × OD |
| Certifications | UL, CSA, CE, RoHS compliant |
| Typical Conductor Cross-Section | Matched to IRB 6700/6720 motor power rating (per ABB IRC5 GTPU harness spec) |
Main Features and Advantages
Long-distance power integrity. The ABB 3HAC023195-001 is not a generic 210 m cable cut to length—it is impedance-compensated for the GTPU topology at 210 m, meaning voltage drop and reflected EMI are actively managed in the design. In IRB 6700-class robots where peak axis currents exceed 30 A per motor during simultaneous move-plus-lift cycles, this compensation prevents nuisance servo faults that generic cables would trigger on a 210 m run.
Double-shield EMC architecture. Robotic welding cells are among the harshest EMC environments in automation. The ABB 3HAC023195-001 sandwiches its power cores between an overlapping aluminum Mylar tape and a high-coverage tinned copper braid. This suppresses both conducted and radiated noise from the robot’s own PWM-driven servo outputs and blocks incoming interference from neighboring spot-welders and plasma cutters. Feedback purity at the drive end translates directly into path accuracy and reduced alarm downtime.
Torsion and flex endurance. Although 210 m implies a mainly static cabinet-to-floor-run profile, the robot-end segment of the ABB 3HAC023195-001 still sees repeated flex at the dress-pack entry. ABB’s proprietary stranding pattern and TPE/PUR composite allow the cable to survive millions of bend cycles with a minimum dynamic bend radius of 10× outer diameter, while the PUR outer jacket resists cutting from sharp tray edges, oil mist from machining cells, and coolants common in automotive powertrain lines.
Global compliance and traceability. Every ABB 3HAC023195-001 ships with ABB’s QR-coded label and is UL 1581 / CSA / CE tested, making it admissible in North American, European, and APAC automotive plants without additional site-level cable requalification. The RoHS-compliant jacketing also future-proofs the asset against tightening EU substance regulations during a robot’s 15–20 year service life.
Application Field
The ABB 3HAC023195-001 is purpose-built for heavy-payload robotic applications where the IRC5 controller cabinet cannot be mounted adjacent to the robot base. The primary deployment is on IRB 6700 (150–300 kg payload) and IRB 6720 platforms in automotive body-in-white shops, where a single 210 m GTPU motor cable run may link a floor-mounted drive cabinet to a suspended or pedestal-mounted robot serving a 30+ meter transfer press line. In these layouts, the ABB 3HAC023195-001 carries motor power from the GTPU terminal block out to the robot’s upper-arm junction, with the 210 m length absorbing the distance between cell-edge cabinets and pit-mounted or overhead robot positions.
Beyond automotive, the ABB 3HAC023195-001 is specified in foundry and heavy casting lines (IRB 6700L extra-reach variants) where the robot reaches deep into die-casting machines and the control enclosure must stay outside the high-heat zone—again driving cable runs well beyond 100 m. The –40 °C lower limit also qualifies the ABB 3HAC023195-001 for cold-store logistics automation and outdoor gantry-mounted robot cells in northern climates, where standard PVC-jacketed cables would crack. In all cases, the cable solves the specific problem of “long-reach GTPU power delivery without servo instability,” which generic 600 V trays cables cannot guarantee on ABB’s closed-loop motor architectures.
Related Products
- 3HAC023196-001 – GTPU sibling variant, shorter length (15 m / 30 m typical), same IRB 6700/6720 motor-side pinout, used when cabinet is base-mounted.
- 3HAC022999-001 – GTPU 15 M Cable, compact motor cable for IRB 2600 / IRB 4600 mid-payload cells with close-proximity cabinet layout.
- 3HAC024015-001 – GTPU Feedback/Signal Cable, 210 m, paired with the ABB 3HAC023195-001 on dual-harness IRB 6700 dress packs for resolver/encoder return.
- 3HAC023310-001 – MTC (Motor Termination Cable) variant for IRB 6700, used at the robot-base junction where GTPU transitions to internal arm harness.
- 3HAC021313-001 – IRB 6700 upper-arm dress-pack kit, includes strain-relief brackets sized for the ABB 3HAC023195-001 outer diameter.
- 3HAC022488-001 – GTPU Ground Terminal Unit (GTPU main block), the cabinet-side termination point for the ABB 3HAC023195-001 motor power pair.
- 3HAC020794-001 – IRC5 Drive Module (main servo aggregate for IRB 6700), the upstream power source feeding the ABB 3HAC023195-001.
- 3HAC025338-001 – GTPU 90 M Cable, mid-length variant for IRB 6720 cells with intermediate cabinet placement.
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