ABB 5SHX0660F0002 3BHE022333R0101 RC-IGCT Press-Pack Module for ACS6000

Product Overview

The ABB 5SHX0660F0002 is a high-power Reverse-Conducting Integrated Gate-Commutated Thyristor (RC-IGCT) module, purpose-built for medium and high-voltage power conversion applications. Manufactured at ABB's semiconductor center of excellence in Lenzburg, Switzerland, this press-pack device represents the convergence of thyristor low conduction losses and IGBT high-speed switching capability, making it the preferred switching element for the most demanding industrial power electronics systems . The ABB 5SHX0660F0002 is commonly supplied with the associated gate driver assembly referenced by part number 3BHE022333R0101, which forms a complete "cartridge" integrating the semiconductor pellet and gate drive electronics . The ABB 5SHX0660F0002 serves as the core power switch in ABB's ACS6000 and ACS5000 medium-voltage drive families, performing the critical function of converting DC link voltage into variable-frequency AC power for large motors . Its reverse-conducting architecture integrates the freewheeling diode directly into the silicon wafer, reducing component count and stray inductance within the inverter leg . The press-pack design—a ceramic-metal housing clamped between two water-cooled heatsinks with 10–20 kN of axial force—eliminates bond wires and solder layers found in conventional IGBT modules, resulting in exceptional thermal cycling endurance and a service life measured in millions of load cycles . The ABB 5SHX0660F0002 is also deployed in UNITROL 6000 excitation systems for large synchronous generators, PCS6000 wind turbine converters, HVDC transmission stations, and STATCOM reactive power compensators .  

Technical Specifications

Parameter Name Parameter Value
Product Model 5SHX0660F0002
Associated Part Number 3BHE022333R0101
Manufacturer ABB (Switzerland/Sweden)
Product Type Reverse-Conducting IGCT (Press-Pack)
Technology IGCT (Integrated Gate-Commutated Thyristor)
Repetitive Blocking Voltage (VDRM) 4500 V – 5500 V
Continuous Turn-off Current (ITGQM) 660 A – 900 A
Peak Turn-off Current Up to 5000 A (short duration)
Switching Frequency Up to 500 Hz – 1 kHz
On-State Voltage (VTM) < 2.5 V at nominal current
dv/dt Immunity > 2000 V/µs
di/dt Capability > 1000 A/µs
Gate Control Interface Fiber Optic (V-Pin / ST connector)
Gate Unit Power Supply 24V DC (from gate driver board)
Required Clamping Force 10 – 20 kN
Cooling Method Direct Liquid (water/glycol) or Forced Air
Junction Temperature Range -40°C to +125°C
Thermal Resistance (junction-case) Approx. 0.03 K/W
Mounting Type Press-pack disc (clamped in stack assembly)
Package Diameter Approx. 190 mm
Weight 1.5 – 4.2 kg (depending on gate unit integration)
Isolation Voltage ≥ 10 kV
 

Main Features and Advantages

Integrated Reverse-Conducting Architecture: The ABB 5SHX0660F0002 integrates the freewheeling diode and the main thyristor on a single silicon wafer. This reverse-conducting (RC) design eliminates the need for external anti-parallel diodes in the inverter phase leg, reducing component count, stray inductance, and overall system size. For maintenance engineers, this means fewer individual parts to fail and simpler power stack assemblies compared to discrete thyristor-diode solutions . Press-Pack Reliability and Thermal Cycling Endurance: Unlike IGBT modules with wire bonds and solder layers vulnerable to thermal fatigue, the ABB 5SHX0660F0002 features a press-pack construction where the silicon disc is clamped between two molybdenum electrodes under 10–20 kN of force. This design provides a "fail-short" failure mode—a short circuit rather than an open circuit—which is essential for series-connected valve applications. The absence of bond wires and solder joints translates to an operational lifetime measured in millions of thermal cycles, ideal for applications with frequent load variations like rolling mills and mine hoists . Snubberless Switching Capability: The ABB 5SHX0660F0002 is designed for hard-switched, snubberless operation across the entire 4500V blocking voltage range. The integrated gate unit enables extremely fast commutation with di/dt immunity exceeding 1000 A/µs, eliminating the need for bulky and expensive RC snubber circuits required by traditional GTO thyristors. For system integrators, this translates to smaller cabinet footprints, reduced component costs, and improved overall converter efficiency . Fiber Optic Control Interface with EMI Immunity: Gate control signals for the ABB 5SHX0660F0002 are transmitted via fiber optic V-Pin or ST connectors, providing complete galvanic isolation between the low-voltage control system and the high-voltage power stage. This optical link ensures deterministic switching execution even in environments with extreme electromagnetic interference (EMI) from adjacent power switching devices. The ABB 5SHX0660F0002 can switch dv/dt rates exceeding 2000 V/µs without compromising signal integrity, ensuring reliable operation in the most demanding industrial power conversion systems

 

Application Fields

The ABB 5SHX0660F0002 is primarily deployed as the core switching element in ABB’s ACS6000 and ACS5000 medium-voltage drives, which are used to control large induction and synchronous motors in heavy industry. In these applications, the ABB 5SHX0660F0002 performs the critical function of converting DC link voltage into variable-frequency AC power, enabling precise speed and torque control of motors rated from 2.3 kV to 6.9 kV . Typical installations include rolling mills in steel plants where the ABB 5SHX0660F0002 provides the rapid torque response required for precise metal shaping, mine hoists where smooth acceleration and deceleration are essential for personnel and material safety, and large conveyor systems in mining and bulk material handling where energy efficiency optimization directly impacts operational costs .

In the power generation sector, the ABB 5SHX0660F0002 is utilized within UNITROL 6000 excitation systems to control the field current of large synchronous generators. The module executes the high-speed switching required for automatic voltage regulator (AVR) and power system stabilizer (PSS) functions, contributing to grid stability through rapid excitation control response. The ABB 5SHX0660F0002 is also deployed in PCS6000 wind turbine converters, where its high switching frequency and robust thermal performance support the variable-speed operation of multi-megawatt wind turbines .

Additional applications for the ABB 5SHX0660F0002 include HVDC (High-Voltage Direct Current) transmission stations, where it serves as the primary switching element in the converter valves, and STATCOM (Static Synchronous Compensator) systems for reactive power compensation and grid stabilization. The module’s press-pack design and “fail-short” failure mode are particularly valued in these series-connected valve applications, where device failure must not result in an open circuit that could disrupt the entire current path .

 

Related Products

  • ABB 5SHX1060H0003 – A higher-current variant in the 5SHX press-pack IGCT family rated for 1060A continuous current. The 5SHX0660F0002 and 5SHX1060H0003 are NOT interchangeable due to differences in package dimensions, clamping force requirements, and Safe Operating Area (SOA) characteristics. Verify the original equipment bill of materials before selecting a replacement .
  • ABB 3BHE022333R0101 – The integrated gate unit assembly commonly paired with the 5SHX0660F0002 to form a complete power cartridge. This assembly includes the gate driver electronics required to interface between the fiber optic control signals and the IGCT gate .
  • ABB 3BHB020538R0001 – An alternative gate driver board used with the 5SHX0660F0002 in some older ACS1000 installations. Confirm the specific gate driver part number from the original equipment before ordering a replacement .
  • ABB ACS6000 Drive – The medium-voltage drive platform that uses the 5SHX0660F0002 as the primary power switching element. The drive system integrates multiple IGCT modules in a water-cooled power stack to achieve the required voltage and current ratings .
  • ABB ACS5000 Drive – Another medium-voltage drive platform compatible with the 5SHX0660F0002; the module serves as the core switching element in the inverter section of these drives .
  • ABB UNITROL 6000 – The excitation system for large synchronous generators that utilizes the 5SHX0660F0002 in its X-Power power stage modules .
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