Allen-Bradley 25A-D4P0N114 PowerFlex 523 Series Drive for OEM Machinery

Product Overview

The Allen‑Bradley 25A‑D4P0N114 is a compact AC variable frequency drive from the Rockwell Automation PowerFlex 523 series, designed to deliver reliable motor speed control for a wide range of industrial applications. This model provides 1.5 kW (2 HP) of power with a rated output current of 4.0 A, operating on a three‑phase supply of 380–480V AC at 50 or 60 Hz. As part of the PowerFlex 520‑class platform, the 25A‑D4P0N114 is positioned as a cost‑effective solution for standalone machines and small automation systems where efficient, precise motor control is essential. The 25A‑D4P0N114 features a robust IP20 / NEMA Open Type enclosure in the compact Frame A size, making it ideal for space‑constrained control cabinets. It supports an output frequency range of 0–500 Hz and offers both V/Hz control and sensorless vector control (SVC) modes, enabling optimal performance across a variety of load types from simple fans and pumps to more demanding conveyor and mixer applications. The drive incorporates an internal EMC filter to reduce electrical noise and an integrated brake chopper for rapid deceleration when used with an external braking resistor. With built‑in RS485 communication supporting Modbus RTU and a USB programming port, the 25A‑D4P0N114 combines flexible connectivity with ease of setup, making it a dependable and economical choice for modern industrial control environments.

 

Technical Specifications

Parameter Name Parameter Value
Product Model 25A-D4P0N114
Manufacturer Allen‑Bradley (Rockwell Automation)
Product Series PowerFlex 523
Input Voltage 380–480V AC, 3‑phase, 50/60 Hz
Output Current (Rated) 4.0 A
Output Power (Normal/Heavy Duty) 1.5 kW / 2.0 HP
Output Frequency Range 0–500 Hz
Control Modes V/Hz Control, Sensorless Vector Control (SVC)
Overload Capacity 150% rated current for 60 seconds
Protection Rating IP20 / NEMA Open Type
Frame Size A
EMC Filter Built‑in
Brake Chopper Built‑in
Communication Ports 1 x RS485 (DSI) supporting Modbus RTU, 1 x USB
Digital Inputs 5
Digital Outputs 2
Analog Inputs 1
Analog Outputs 1
Operating Temperature 0°C to 50°C (no derating); max 70°C
Dimensions (H x W x D) 152 x 72 x 212 mm
Weight approx. 1.6 kg
Certifications UL, c‑UL‑us, CE, KC, RoHS

 

Main Features and Advantages

Compact and Space‑Saving Design: The 25A‑D4P0N114 is built in Frame A size, the smallest in the PowerFlex 523 lineup, with dimensions of just 152 × 72 × 212 mm. Its compact footprint allows side‑by‑side mounting with only a 50 mm air‑flow gap required at the top and bottom, maximising cabinet space utilisation and simplifying integration into tight control panels.

Flexible Motor Control Modes: The 25A‑D4P0N114 supports both standard V/Hz control for basic applications and Sensorless Vector Control (SVC) for applications that demand higher torque performance at low speeds. This versatility allows the drive to handle a broad range of loads, from centrifugal fans and pumps to conveyors and positive displacement pumps where speed regulation accuracy is more critical.

Integrated EMC Filter and Brake Chopper: This model includes a built‑in EMC filter to minimise conducted emissions, simplifying compliance with electromagnetic compatibility requirements and reducing the need for external filtering components. Additionally, the integrated brake chopper enables fast deceleration of high‑inertia loads when paired with an external braking resistor, eliminating the need for a separate braking unit and saving both cost and panel space.

Flexible Communication and Easy Programming: The 25A‑D4P0N114 comes with an embedded RS485/DSI port that supports Modbus RTU protocol, providing a low‑cost networking solution for connection to PLCs and HMIs. A USB port is also provided for direct connection to a PC, allowing quick configuration, parameter backup, and firmware updates using Rockwell Automation’s Connected Components Workbench software—all without the need for a special programming cable.

Rich I/O and Application‑Specific Configuration: The 25A‑D4P0N114 offers 5 digital inputs, 2 digital outputs, 1 analog input, and 1 analog output, providing ample connectivity for local control and feedback signals. The analog input can accept a 0–10V or 4–20mA signal for remote speed reference or PID control, making the drive well‑suited for closed‑loop pressure, flow, and temperature regulation in a wide range of process applications.

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