B&R 8BVI0028HWD0.000-1 Dual-Axis Servo Inverter Module with 2.8 kW per Axis

Description

The 8BVI0028HWD0.000-1​ is a dual-axis inverter module manufactured by B&R Industrial Automation, belonging to the ACOPOSmulti series of modular servo drive systems. This compact wall-mounting module integrates two fully independent power inverters within a single 53 mm wide housing, delivering 3.8 A per axis from a shared DC bus to drive permanent magnet synchronous motors, induction motors, or linear motors in demanding multi-axis automation applications.  

Application Scenarios

A high-speed packaging OEM was redesigning a flow-wrapper with eight servo axes, struggling to balance cabinet space, heat dissipation, and dynamic performance. Their legacy single-axis drives consumed excessive panel width and generated substantial heat that required expensive air conditioning. By adopting the 8BVI0028HWD0.000-1​ as the building block for auxiliary axes and smaller power spindles, the machine builder mounted four dual-axis modules on a single ACOPOSmulti backplane—controlling eight axes in the footprint previously occupied by five single-axis drives. The 8BVI0028HWD0.000-1​ drew power from a shared DC bus supplied by a single active power supply module, allowing regenerative energy from decelerating axes to be immediately reused by accelerating axes. Cabinet internal temperature dropped by 12 °C, and the machine achieved cam-following synchronization with cycle times well under 400 µs. This deployment demonstrates how the 8BVI0028HWD0.000-1​ solves the core pain points of space constraints, thermal management, and inter-axis coordination in compact multi-axis machines.

 

Parameter

Main Parameters Value/Description
Product Model 8BVI0028HWD0.000-1
Manufacturer B&R Industrial Automation (member of ABB Group)
Product Category ACOPOSmulti Dual-Axis Inverter Module
Axes 2 fully independent inverters in one module
Rated Output Current 3.8 A per axis (continuous, depends on switching frequency and ambient conditions)
Continuous Power per Axis Approx. 2.8 kW (at nominal DC bus voltage)
DC Bus Voltage Supplied by ACOPOSmulti base unit / power supply module (typical 540–750 V DC)
Modulation Frequency Selectable 5 / 10 / 20 kHz
Safety Functions Integrated uncontrolled standstill and safe stop (STO-capable)
Motor Interfaces 2 × motor power connections, 2 × motor holding brake outputs, 2 × temperature sensor inputs (500 Ω – 5 kΩ)
Plug-in Module Slots 2 slots for ACOPOSmulti plug-in modules (feedback, encoder buffering, etc.)
Trigger Inputs 2 electrically isolated 24 V DC sink inputs, 500 µs test pulse, 52 µs rising-edge delay
Mounting Method Wall-mounting (hanging vertically or horizontal face-up)
Degree of Protection IP20 (for installation inside control cabinet)
Dimensions (W × H × D) 53 × 317 × 263 mm
Weight Approx. 2.8 kg
Ambient Temperature 5 to 40 °C (nominal), up to 55 °C (maximum)
Mandatory Accessory Terminal block set 8BZVI0055D0.000-1A

💡 Note: Continuous current derates with switching frequency and installation altitude. Verify exact derating curves against the official B&R datasheet for your specific operating profile.

 

Technical Principles and Innovative Values

  • Innovation Point 1: Two Independent Inverters in 53 mm Width.​ The 8BVI0028HWD0.000-1​ packs two galvanically separated power stages into a single compact module. Each axis can drive a different motor type, run independent control loops, and be serviced individually—effectively doubling rack density compared to single-axis designs without compromising electrical isolation.
  • Innovation Point 2: Shared DC Bus Energy Recovery.​ As part of the ACOPOSmulti architecture, the 8BVI0028HWD0.000-1​ draws from a common DC link. When one axis decelerates, the regenerated energy flows back to the bus and is instantly consumed by another axis that is accelerating. This dramatically reduces dependence on external brake resistors and cuts total energy consumption in cyclic motion applications.
  • Innovation Point 3: Integrated Safety from the Ground Up.​ The 8BVI0028HWD0.000-1​ embeds uncontrolled standstill and safe stop functions directly in the power stage. Combined with B&R SafeMOTION technology, it supports STO, SS1, SS2, SOS, SLS, and SBC functions up to SIL 3 / PLe, eliminating the need for external safety relays and simplifying compliance with machinery directives.
  • Innovation Point 4: Sub-Microsecond Synchronization via POWERLINK.​ Communicating over the ACOPOSmulti backplane bus with POWERLINK real-time Ethernet, the 8BVI0028HWD0.000-1​ executes technology functions—electronic gearing, camming, flying shear, CNC interpolation—with switching times under 400 µs. Motion commands are processed directly on the drive, making reaction speed immune to higher-level network load.
  • Innovation Point 5: Extensible via Two Plug-in Slots.​ Each 8BVI0028HWD0.000-1​ provides two slots for ACOPOSmulti plug-in modules, enabling onboard encoder interfaces (EnDat 2.1/2.2, SSI, BiSS, Sin/Cos, TTL), resolver evaluation, or encoder buffering with battery backup. This keeps feedback wiring extremely short, minimizing noise susceptibility and improving position accuracy.
  • Innovation Point 6: Rugged, Service-Friendly Design.​ With IP20 protection, 2.5 kV-class isolation, and a wall-mountable form factor, the 8BVI0028HWD0.000-1​ thrives in harsh industrial cabinets. The module can be slipped out and replaced without dismantling motor or DC bus wiring, achieving the shortest possible mean time to repair.
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