Fireye 45RM4-1001 24VDC Infrared Flame Scanner with Background Gain Control for Harsh Environments

Product Overview

The Fireye 45RM4-1001 is a self-checking infrared flame scanner engineered for critical burner management and flame safeguard systems in industrial combustion applications. This advanced flame detector consists of a precision lens assembly, a large-area lead sulfide (PbS) photodetector, and a semiconductor frequency-tuned circuit, all housed in a rugged die-cast aluminum enclosure. The Fireye 45RM4-1001 operates on a 24VDC supply, which significantly reduces electrical noise interference commonly associated with AC-powered scanners, ensuring stable and reliable flame signal transmission in high-electromagnetic-interference environments. The Fireye 45RM4-1001 incorporates an innovative "electronic shutter" assembly that enables the associated Fireye flame amplifier to verify scanner and signal circuit integrity during every self-check cycle. This self-diagnostic capability ensures that a failed component cannot produce a false "flame present" signal, making the Fireye 45RM4-1001 a critical safety device for single and multi-burner installations. When properly configured with compatible Fireye 25SU3 or 25SU5 series flame safeguard amplifiers, the Fireye 45RM4-1001 reliably detects the presence or absence of flames with distinct flicker characteristics, providing essential protection against flame-out conditions and potential explosive hazards. The Fireye 45RM4-1001 is designed for surface mounting with 1″ BSP female threads (the 45RM4-1000 variant uses 1″ NPT threads – these are not interchangeable), and includes a quick-disconnect electrical connector for simplified installation and removal.

 

Technical Specifications

Parameter Name Value
Product Model Fireye 45RM4-1001
Manufacturer Fireye (Integrated Process & Sensors / Ip&S)
Product Type Self-Checking Infrared Flame Scanner
Series 45RM4 Series
Supply Voltage 24 VDC (+10%, -15%) from compatible Fireye amplifier or external supply
Current Consumption 100 mA per scanner (typical)
Photodetector Large-Area Lead Sulfide (PbS) Cell
Spectral Response 700 – 2500 nm (Infrared)
Frequency Selection 16-Position Rotary Switch (20-180 Hz typical range)
Signal Indication 10-LED Bar Graph for Flame Signal Strength
Self-Check Mechanism Electronic Shutter (controlled by flame amplifier)
Gain Control Gain Adjustment Potentiometer + Background Gain Control (BGC) Switch
Mounting Thread 1″ BSP Female (1000 variant uses 1″ NPT)
Connection Quick-Disconnect (6-wire color-coded cable, P/N 59-470)
Compatible Amplifiers Fireye 25SU3 Series, 25SU5 Series
Housing Material Die-Cast Aluminum
Weight Approx. 2.4 lbs (1.1 kg)
Operating Temperature -13°F to +150°F (-25°C to +65°C)
Humidity 0% to 95% RH, Non-Condensing
Purge Air Requirement 4.0 SCFM (113 L/min) minimum; up to 15 SCFM (425 L/min) for dirty fuels/high temp
Hazardous Area Versions 45RMA-1000EX (NEC/NEMA), 45RMA-1001CEX (ATEX Ex d IIC T6)

 

 

Main Features and Advantages

Self-Checking Electronic Shutter for Fail-Safe Operation: The Fireye 45RM4-1001 features an advanced electronic shutter that eliminates the reliability issues of older electromechanical shutter designs. During normal operation, the Fireye 45RM4-1001 provides flame signal pulses to the amplifier when the shutter is open. During the shutter closed interval, the PbS cell is disabled, and pulses should cease. The associated Fireye amplifier expects to see no pulses during the closed interval and will shut down (de-energize the flame relay) if pulses continue, ensuring that any scanner malfunction triggers a safe system shutdown.

16-Position Frequency Selector for Superior Flame Discrimination: The Fireye 45RM4-1001 is equipped with a 16-position rotary switch that allows precise tuning to the optimal flame flicker frequency for virtually any fuel type. Low-frequency radiation is typical of pulverized coal and low-NOx flames, while mid-range frequencies characterize natural gas combustion. This frequency-tuning capability enables the Fireye 45RM4-1001 to reliably distinguish the target burner flame from adjacent burner flames, background refractory radiation, and other sources of interference in complex multi-burner environments.

Background Gain Control and 10-LED Signal Indication: The Fireye 45RM4-1001 includes a Background Gain Control (BGC) switch that inversely adjusts signal gain based on flame brightness. When the monitored flame is extinguished but background brightness increases (due to hot refractory or adjacent flames), BGC automatically decreases gain, reducing the false signal and enabling the amplifier to reliably drop out the flame relay. The 10-LED bar graph provides a linear visual indication of flame signal strength, with each LED representing approximately 75 output pulses per second, significantly simplifying scanner sighting and alignment during commissioning.

24VDC Operation for Noise Immunity and Easy Integration: The Fireye 45RM4-1001 operates on 24VDC, which effectively eliminates the 50/60Hz and harmonic interference (100Hz, 120Hz) typical of AC-powered flame scanners. This makes the Fireye 45RM4-1001 exceptionally reliable in environments with high electrical noise. The quick-disconnect connector and color-coded 6-wire cable (P/N 59-470) simplify wiring and replacement, with BLACK for +24VDC, RED for self-check, WHITE for common, GREEN for flame signal, and BLUE and YELLOW unused.

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