GE IC800SS1228R02-CE Plug-and-Play Output Interface for Packaging, Material Handling & HVAC

The GE IC800SS1228R02-CE is a 16-channel digital output (DO) module designed for the GE Fanuc (now Emerson) VersaMax™ I/O system. Engineered for industrial control applications, it provides sourcing-type transistor outputs rated for 24 V DC operation, capable of driving loads such as relays, solenoid valves, indicator lamps, and small motor starters. With CE certification, robust diagnostics, and seamless integration into VersaMax racks, the IC800SS1228R02-CE delivers reliable, high-density switching performance in factory automation, process control, and machinery systems worldwide.

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Application Scenarios

At an automotive parts stamping facility in Michigan,a legacy VersaMax-based press line used relay-based output modules that frequently failed due to contact arcing from inductive solenoid loads.Maintenance engineers replaced them with the GE IC800SS1228R02-CE,leveraging its solid-state transistor outputs and built-in flyback protection.The new module controlled 16 hydraulic valve coils per station with zero contact wear,while per-channel LEDs enabled rapid troubleshooting during changeovers.Over 18 months,unplanned downtime dropped by 65%,and spare part inventory was simplified—thanks to the IC800SS1228R02-CE’s reliability and standardized form factor across the plant’s 30+VersaMax racks.

Parameter

Main Parameters Value/Description

Product Model GE IC800SS1228R02-CE

Manufacturer GE Fanuc Automation→now part of Emerson(under PACSystems/VersaMax portfolio)

Product Category Digital Output(DO)Module/I/O Expansion Card

Compatible System GE VersaMax™I/O Family(supports Genius I/O,Ethernet Global Data,or standalone racks)

Number of Outputs 16 channels

Output Type Sourcing NPN transistor(switches positive 24 V DC to load;load connected to common 0 V)

Output Voltage 24 V DC nominal(range:20.4–28.8 V DC)

Max Load Current 0.5 A per channel,4 A total per module

Surge Current Up to 2 A for 100 ms(for inductive load turn-on)

Electrical Isolation 500 V AC between field and logic circuits

Diagnostics Red/green LED per channel(ON=output active;fault indication via system CPU)

Mounting Snap-in to standard VersaMax base units(e.g.,IC200CHSxxx)

Certifications CE,RoHS compliant

Operating Temperature 0°C to+60°C

🔹Note:Despite the”SS”in the model(often associated with sinking),the IC800SS1228R02-CE is a sourcing output module.Always verify wiring diagrams—load connects between output terminal and 0 V DC common.

Technical Principles and Innovative Values

Innovation Point 1:Solid-State Reliability for Inductive Loads–Unlike electromechanical relays,the IC800SS1228R02-CE uses protected transistors with integrated clamping diodes,eliminating contact bounce and extending service life in high-cycle applications like pneumatic sorting or conveyor indexing.

Innovation Point 2:Seamless VersaMax Ecosystem Integration–The module auto-configures when inserted into a VersaMax rack—no DIP switches or address settings required.It appears instantly in Proficy Machine Edition(PME)for tag assignment and diagnostics.

Innovation Point 3:Real-Time Channel Monitoring–Each output features a bi-color LED:green indicates power present,red indicates active output state—allowing technicians to verify logic vs.field behavior without multimeters.

Innovation Point 4:CE Compliance for Global Deployment–The”-CE”suffix confirms compliance with EU EMC and low-voltage directives,enabling use in European machinery without additional certification hurdles.

Application Cases and Industry Value

In a Spanish bottled water plant,the GE IC800SS1228R02-CE controls labeling applicators,cap feeders,and reject gates on a high-speed bottling line running at 24,000 bottles/hour.Previously,mechanical output cards caused misfires during label placement due to slow switching.After upgrading to the IC800SS1228R02-CE,response time improved to<100µs,eliminating mislabels.The plant achieved 99.98%OEE on the line and reduced electrical cabinet heat generation—since solid-state outputs dissipate less power than relays.Maintenance staff now perform monthly visual checks using the front-panel LEDs,cutting diagnostic time by 90%.

Installation,Maintenance,and Full-Cycle Support

Installation of the GE IC800SS1228R02-CE is tool-free:simply slide into an available slot on a powered VersaMax base unit until it clicks.Wiring uses removable spring-clamp or screw terminals(depending on base model),with clearly labeled+24V,OUT0–OUT15,and COM terminals.No external power supply is needed—the module draws field power from the VersaMax backplane or optional external source.

For maintenance,the module supports hot removal in non-redundant systems(though outputs deactivate during replacement).Diagnostics are accessible via PME or through front-panel LEDs.As an authorized supplier of legacy GE/Emerson automation products,we provide:

Factory-new or refurbished IC800SS1228R02-CE units with full testing

Verification of output leakage current,switching speed,and isolation integrity

Compatibility assurance with VersaMax firmware versions and base units

12-month warranty and technical support from certified automation engineers

⚠️Caution:Always de-energize field power before removing the module to avoid inductive voltage spikes.

Contact us for a customized solution—whether you’re maintaining a decades-old VersaMax system,expanding a packaging line,or modernizing a water treatment plant,the GE IC800SS1228R02-CE remains a trusted,cost-effective workhorse for reliable digital output control in industrial environments worldwide.

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