Honeywell 1LS1-4PG MICRO SWITCH™ LS Series General Purpose Limit Switch

Product Overview

The Honeywell 1LS1-4PG is a robust, general-purpose limit switch from the renowned MICRO SWITCH™ LS Series, engineered for reliable position sensing in demanding industrial environments. This compact switch is designed with a side rotary actuator featuring a fixed lever with a steel roller, making the Honeywell 1LS1-4PG ideally suited for applications requiring precise and repeatable detection of mechanical motion. As a product within Honeywell's LS Series, the Honeywell 1LS1-4PG carries a legacy of proven performance, delivering dependable switching over millions of operations, even under severe conditions . The Honeywell 1LS1-4PG is built with a rugged aluminum die-cast housing, ensuring it is oil-tight, water-tight, and dust-tight, with a sealing rating of NEMA 1, 3, 4, 6, and 13 . Its compact size and versatile mounting dimensions allow for installation in space-constrained settings without compromising reliability. The plug-in body style of the Honeywell 1LS1-4PG simplifies installation and replacement, significantly reducing machine downtime. With a Single Pole Double Throw (SPDT) contact configuration, the Honeywell 1LS1-4PG provides one normally open and one normally closed circuit, offering flexible control options for a wide array of industrial logic and safety circuits.

 

Technical Specifications

Parameter Name Value
Product Model 1LS1-4PG
Manufacturer Honeywell
Product Type General Purpose Limit Switch
Series MICRO SWITCH™ LS Series
Actuator Type Side Rotary, Fixed Lever with Steel Roller
Output Configuration SPDT (1NO + 1NC) Snap Action
Contact Current Rating 10 A (AC) / 0.8 A (DC)
Switching Voltage (AC) 480 VAC (max)
Switching Voltage (DC) 550 VDC (max)
Operating Force 0.51 N·m
Housing Material Epoxy-coated Aluminum Die-Cast
Connection PG13.5 Conduit
Protection Rating NEMA 1, 3, 4, 6, 13; IP67
Operating Temperature -30°C to +120°C
Weight Approx. 335 g

 

 

Main Features and Advantages

Durable and Reliable Construction: The Honeywell 1LS1-4PG is built to withstand harsh industrial conditions. Its sealed aluminum die-cast housing protects the internal mechanism from oil, water, and dust, ensuring consistent performance over millions of operations. This reliability makes the Honeywell 1LS1-4PG a trusted choice for critical position-sensing applications where failure is not an option .

Precise and Consistent Switching: The Honeywell 1LS1-4PG features a snap-action, double-break contact mechanism that delivers fast, positive circuit transfer. This design ensures precise and repeatable switching, essential for applications requiring accurate endpoint detection or sequence control. With a 10 A contact rating, the Honeywell 1LS1-4PG is capable of directly switching a wide range of loads .

Versatile Actuation: The side rotary actuator with a fixed roller lever is designed to be triggered by cam-operated or sliding motion mechanisms. The robust steel roller reduces friction and wear on the actuator, extending the switch’s operational life in high-cycle applications. The versatility of the Honeywell 1LS1-4PG is enhanced by its adjustable operating characteristics, allowing for field configuration to suit specific needs .

Compact and Space-Saving Design: Despite its robust construction, the Honeywell 1LS1-4PG maintains a compact footprint, allowing it to be installed in equipment with limited space. This space efficiency does not compromise its performance or durability, making it an ideal solution for modern, densely packed machinery .

Simplified Maintenance: The plug-in design of the Honeywell 1LS1-4PG facilitates quick and easy replacement. This feature minimizes downtime during maintenance, as the switch body can be changed without disturbing the field wiring. This focus on serviceability is a key advantage for maintaining high operational availability .

 

Application Fields

The Honeywell 1LS1-4PG is a versatile component deployed across a broad spectrum of industries for diverse sensing tasks.

Machine Tool Industry: In machine tools, the Honeywell 1LS1-4PG is extensively used to monitor part presence, detect the position of machine slides and tables, and for panel or door interlocking to ensure operator safety . Its robust design stands up to the presence of coolants, oils, and metal chips.

Material Handling and Conveyor Systems: On conveyors, assembly lines, and material handling equipment like carousels and storage retrieval systems, the Honeywell 1LS1-4PG serves to verify the position of loads, control sorting mechanisms, and provide interlock signals for overhead doors and dock locks . Its sealed housing is vital in these often-dusty environments.

Valve Actuation and Process Control: The Honeywell 1LS1-4PG is employed in the position sensing of electric valves in critical infrastructure such as wastewater treatment plants, power generation facilities, refineries, and pipelines . Its reliability is paramount for ensuring proper valve sequencing and process integrity.

Packaging and General Automation: In packaging machinery, the Honeywell 1LS1-4PG confirms the presence of products, controls timing, and ensures correct sealing and labeling . It is also a common component in special machinery for assembly, packaging, and testing where reliable end-of-stroke detection is required .

 

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