PU515A 3BSE032401R1
Product Name
ABB AC 800M Series PU515A 3BSE032401R1 Redundant Power Supply Module (Industrial Control System High-Reliability Power Distribution Dedicated)
(Naming convention explanation for ABB AC 800M modules:
- “PU” = Product function identifier, representing “Power Supply Unit” (specialized in providing stable DC power for AC 800M system components, differentiated from CPU modules “PM” or I/O modules “AI/AO”).
- “515A” = Model sequence code: “515” denotes the medium-power redundant power supply family (supporting dual-module redundancy); “A” indicates the standard voltage version (24V DC output, differentiated from “B” versions for 12V DC).
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- “3BSE032401R1” = ABB’s standard part number & revision code: “3BSE” is the prefix for industrial control modules; “032401” is the base part number for PU515A models; “R1” stands for Revision 1 (optimized for load regulation and thermal stability).
- Core positioning: Serves as the “power distribution core” for ABB AC 800M distributed control systems (DCS), providing reliable 24V DC power for CPU modules (e.g., PM866-2), I/O modules, and communication modules in industries like chemical, oil & gas, and power generation.)
2. Product Description
The PU515A 3BSE032401R1 module is engineered by ABB specifically for industrial control system power supply scenarios (e.g., AC 800M system power distribution in chemical plants, redundant power for power plant control cabinets, stable power for oil refinery process control modules). It addresses key challenges including “high-reliability power supply, redundant fault tolerance, and harsh environment adaptability,” delivering core value through the following advantages:
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Dual-Module Redundant Power Supply DesignSupports 1+1 redundant configuration (two PU515A modules working in parallel), enabling automatic load sharing (each module bears 50% of the total load under normal conditions). When one module fails (e.g., input voltage anomaly, internal component fault), the other module immediately takes over 100% of the load with a switchover time of ≤5ms—ensuring no power interruption to AC 800M system components (e.g., CPU, I/O modules) and avoiding control system downtime caused by power failure.
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Wide Input Voltage Range & Stable OutputFeatures a wide AC input voltage range of 85-264V AC (50/60Hz), adapting to unstable power grids in industrial sites (e.g., voltage fluctuations caused by heavy machinery startup). It provides a stable 24V DC output with a rated current of 5A (total output power of 120W), and load regulation of ±1% (output voltage variation ≤±0.24V even when load changes from 10% to 100%). This stability ensures consistent performance of sensitive components like PLC CPUs and analog I/O modules.
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Comprehensive Protection MechanismsIntegrates multi-level protection functions to prevent module damage and power supply anomalies:
- Overcurrent Protection (OCP): Triggers when output current exceeds 6A (120% of rated current), cutting off output temporarily to avoid overload damage.
- Overvoltage Protection (OVP): Activates when output voltage exceeds 28V DC, suppressing voltage spikes caused by load sudden disconnection.
- Over-temperature Protection (OTP): Shuts down the module if internal temperature exceeds 85℃ (e.g., due to poor ventilation), and automatically restarts when temperature drops to 65℃.
- Short-Circuit Protection (SCP): Withstands short-circuit faults at the output terminal (current limiting to ≤8A) without permanent damage, ensuring system safety during wiring errors.
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Industrial-Grade Durability & System CompatibilityAdopts an industrial-grade enclosure (UL94 V-0 flame-retardant material) with an IP20 protection rating, suitable for cabinet-mounted installation in harsh industrial environments. It operates reliably in a temperature range of -10℃~+60℃ and tolerates 5%~95% non-condensing humidity, resisting dust, moisture, and electromagnetic interference (EMI) from nearby inverters or motors (compliant with EN 61000-6-2). The module is fully compatible with ABB AC 800M standard racks (e.g., PM860 rack), and its compact design (1U height) saves cabinet space—facilitating integration with other AC 800M components.









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