Siemens 6AV6642-0DA01-1AX1 SIMATIC OP 177B PN/DP – 5.7″ STN 256-Color Touch + 32 F-Keys, MPI/PROFIBUS DP & Ethernet

Product Overview

The Siemens 6AV6642-0DA01-1AX1​ is the SIMATIC OP 177B PN/DP, a 5.7-inch (6″ class) hybrid touch-and-keypad operator panel that sat at the top of Siemens' 170-series HMI tier throughout the WinCC Flexible era, bridging the gap between the mono STN OP 170B and the later Comfort Panel generation. Where the OP 170B gave you blue-mode STN and 768 KB, the 6AV6642-0DA01-1AX1​ steps up to a 256-color STN display (320 × 240 QVGA), an ARM 200 MHz processor, 2 MB of Flash/RAM for user data, and—critically—dual-network personality: MPI/PROFIBUS DP plus a 10/100 Ethernet RJ45 that also speaks PROFINET IO device and EtherNet/IP. The "PN/DP" suffix on the 6AV6642-0DA01-1AX1​ is the differentiator versus the DP-only sibling (6AV6642-0BA01), and it is exactly what makes this panel attractive for plants transitioning a machine-level Profibus segment toward PROFINET without replacing the HMI yet. The input layer mixes a resistive analog touchscreen with a 32-key membrane (26 LED-backlit) and a full alphanumeric + hexadecimal keypad, so the Siemens 6AV6642-0DA01-1AX1​ serves both glove-heavy floor operators (keys) and technicians who prefer tap-navigation. In the Siemens HMI lineage, the 6AV6642-0DA01-1AX1​ is the documented migration landing point for OP 170B fleets: same panel cutout, same WinCC Flexible project file (open the OP 170B .fwp, "Change Device" to OP 177B PN/DP, reconcile), doubled memory, color display, Ethernet added. Siemens placed the OP 177B family into PM400 (announced discontinued October 2012, last order January 2015), so today the 6AV6642-0DA01-1AX1​ trades primarily as a NOS/spare/surge unit for S7-300/400 machines that were spec'd in the 2005–2014 window and never migrated to TIA Portal + Comfort. Configuration requires WinCC Flexible 2005 or later (2008 SP1 recognizes the MMC combo slot from E-Stand 016 onward), and the panel supports 500 tags, 100 screens, 500 messages, 100 recipes, and 5 online languages—mid-range numbers that matched the typical packaging-cell or process-skid project of that decade. An MMC slot (not CF—this distinguishes the 177 generation from the 170) handles recipe and data-log expansion, and a printer interface feeds batch tickets to a shop-floor receipt printer.

 

Technical Specifications

Parameter Name Parameter Value
Product Model 6AV6642-0DA01-1AX1
Manufacturer Siemens (SIMATIC HMI)
Product Type Operator Panel (OP 177B PN/DP)
Display 5.7″ STN, 256 colors, 320 × 240 px (QVGA), LED backlight ~50,000 h @ 25 °C
Operation Resistive analog touch + membrane keypad, 32 function keys (26 with LEDs), alphanumeric + hex input
Processor ARM, 200 MHz
User Memory 2,048 KB Flash/RAM
Expandability 1× MMC card slot (recipes, data logging, project backup)
Communication MPI / PROFIBUS DP (12 Mbit/s), Ethernet 10/100 RJ45 (PROFINET IO device, EtherNet/IP, TCP/IP, Sm@rtServer)
Serial / Other 1× RS232 (optional), 1× RS422, 1× RS485, 1× USB (mouse/keyboard/barcode, up to 1 GB)
Printer Interface Yes (ESC/P2, PCL3/PCL6 via serial/USB)
Supply Voltage 24 V DC (rated current 0.24 A, I²t 0.5 A²·s)
Protection IP65 front / IP20 rear; NEMA 4x, NEMA 12 (installed)
Operating Temp. 0 … +50 °C, vertical mount, ≤35° tilt without external ventilation
Dimensions (W×H×D) Approx. 240 × 252 mm bezel; depth ~45 mm (see Siemens cutout dwg)
Weight 0.97 kg
Configuration SW WinCC Flexible 2005 / 2008 / 2008 SP1+ (TIA Portal not supported)
Certifications CE, UL, cULus, GL, ABS, BV, DNV, LRS, FM Cl I Div 2
Lifecycle PM400 – Announced discontinued Oct 2012, last order Jan 2015

 

Main Features and Advantages

The Siemens 6AV6642-0DA01-1AX1​ differentiates itself from the OP 170B it supersedes on three fronts—color, connectivity, and memory—without abandoning the tactile keyboard topology that many machine builders standardized on. The 5.7″ STN moves from the OP 170B’s 4-shade blue to 256 colors, which sounds modest until you realize what it does for alarm differentiation: red/yellow/green status lamps, gradient bar graphs for analog values (tank level, temperature, pressure), and grayscale machine-bitmap overlays all become legible where mono STN forced you into blinking-reverse-video hacks. The 32-function-key membrane (26 LED-backed) carries over from the OP 170B layout philosophy, so an OP 170B cutout and key-legend overlay migrate cleanly, but the 6AV6642-0DA01-1AX1​ adds a resistive touch overlay on top, meaning screens can be designed dual-mode—key-only for the operator, tap-nav for the setup tech—within the same WinCC Flexible project. The alphanumeric + hexadecimal keypad built into the membrane means numeric entry, ASCII tag names, and hex drive-parameter editing can happen on-panel without a popup keypad consuming half the 320×240 canvas.

Processing and memory mark the biggest leap. The ARM 200 MHz chip and 2 MB Flash/RAM (vs. 768 KB on OP 170B) let the Siemens 6AV6642-0DA01-1AX1​ hold 500 tags, 100 screens, 500 messages, and 100 recipes comfortably—roughly 2.5× the OP 170B ceiling—so a machine that grew from “one recipe, 20 screens” to “multi-SKU, trending, multi-language” over a decade doesn’t choke the panel. The MMC slot (not CF—Siemens switched from CF on the 170-gen to MMC on the 177-gen) extends recipe and archive storage; though note the slot became “combo” MMC/SD from E-Stand 016 onward when paired with WinCC Flexible 2008 SP1, so check your engineering software version if you plan SD-card usage.

Network flexibility is where the “PN/DP” suffix justifies its premium over the DP-only sibling. The 6AV6642-0DA01-1AX1​ carries MPI/PROFIBUS DP on a 9-pin Sub-D (12 Mbit/s, DP slave) for classic S7-300/400 backplane integration, and simultaneously a 10/100 RJ45 that can be addressed as a PROFINET IO device, an EtherNet/IP adapter, or a plain TCP/IP node running Sm@rtServer for remote VNC-style access. Practically, this means a machine originally built Profibus-only can later have the panel’s RJ45 patched into the plant Ethernet for remote diagnostics without swapping the HMI—something the OP 170B could not offer. The RS422, RS485, and optional RS232 round out the serial complement for barcode scanners, weigh scales, and receipt printers, while the USB host (up to 1 GB peripheral) handles mouse, keyboard, or barcode reader for commissioning convenience.

Durability and certification match the OP 170B’s floor credibility: 50,000-hour backlight MTBF, IP65 front / NEMA 4x / NEMA 12 when properly mounted, IP20 rear, 0…+50 °C envelope, 24 V DC at 0.24 A (~5.8 W). At 0.97 kg the 6AV6642-0DA01-1AX1​ is marginally heavier than the OP 170B (0.9 kg) thanks to the Ethernet PHY and touch laminate, but still light enough for polycarbonate door mounting. Marine approvals (GL, ABS, BV, DNV, LRS) and FM Class I Division 2 extend the panel into offshore and hazardous-area cabinets where the OP 170B also roamed.

One nuance worth calling out: the Siemens 6AV6642-0DA01-1AX1​ is a WinCC Flexible device, not a TIA Portal device. It will not open in WinCC Comfort/Unified (TIA Portal). Projects are engineered in WinCC Flexible 2005, 2008, or 2008 SP1, and the panel’s MPI/PROFIBUS node address is set via the control panel at first boot before the initial download—same workflow as OP 170B, so migrating a fleet is a “Change Device → OP 177B PN/DP → reconcile tags → download” exercise, not a rewrite. For plants sitting on OP 170B NOS stock that is finally running out, the 6AV6642-0DA01-1AX1​ is the least-disruptive step up: same cutout, same key count, color added, Ethernet added, double memory. The PN/DP variant specifically is the right choice if the cabinet already has a patch to the plant Ethernet ring or if the S7-300/400 is being complemented by an S7-1500 that prefers PROFINET.

 

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