Siemens 6AV6648-0AE11-3AX0 SIMATIC Smart 1000 — 10.2″ Widescreen TFT 256-Color HMI for S7-200, WinCC Flexible CHINA, RS422/485

Product Overview

The 6AV6648-0AE11-3AX0​ is a Siemens SIMATIC Smart 1000 operator panel — the 10.2" widescreen member of Siemens' first-generation "Smart Line" HMI family, positioned as the large-format sibling to the 7" Smart 700 (6AV6648-0AC11-3AX0). Where the OP270 and MP277 belong to Siemens' German-portfolio HMI tiers, the 6AV6648-0AE11-3AX0​ sits in the China-local Smart Line range, purpose-built as a cost-optimised, S7-200-centric touch HMI for small-to-mid equipment and standalone machines. Its 10.2" widescreen TFT renders 256 colors at 1024 × 600 pixels — nearly double the horizontal canvas of the 7" Smart 700 — making the 6AV6648-0AE11-3AX0​ the preferred choice when recipe tables, multi-zone trend strips, or wider mimic diagrams need to fit without scrolling. Powered by a 400 MHz ARM processor with 64 MB DDR SDRAM and 8 MB Flash, the panel handles 500 tags, 50 screens, 200 alarms across 32 classes, 5 recipes, and trend curves within the WinCC Flexible CHINA SP2 + HSP engineering envelope. Connectivity on the 6AV6648-0AE11-3AX0​ reflects its pre-IE generation positioning: one RS422/485 port (max 187.5 kbit/s, PPI protocol native to S7-200, also usable for Mitsubishi FX and Omron CP/CJ via protocol drivers) and a USB host, but no RJ45 Industrial Ethernet — that arrives only in the later Smart 1000 IE (0BE11) and IE V3 (0CE11) revisions. This distinction matters for spare planning: if a plant's original BOM called the 6AV6648-0AE11-3AX0, substituting a Smart 1000 IE V3 (0CE11) gains Ethernet but changes the config software requirement (WinCC Flexible SMART V3 vs. CHINA SP2) and slightly alters the bezel/cut-out (209×155 for Smart 700 IE V3 scale, Smart 1000 at 276×218 front / 259×201 cut-out). The 6AV6648-0AE11-3AX0​ is configured exclusively through WinCC Flexible 2008 CHINA SP2 or higher with HSP, not through TIA Portal — a key constraint for plants evaluating migration vs. sparing. With IP65 front / IP20 rear, 15 g / 11 ms shock rating, 0–50 °C operating range, and CE certification, the panel is suited to cabinet-door mounting in light industrial, OEM machine, and packaged-skids contexts where S7-200 or S7-200 SMART is the controller and project budget precludes Comfort/Unified panel pricing.

 

Technical Specifications

Parameter Name Parameter Value
Product Model 6AV6648-0AE11-3AX0
Manufacturer Siemens
Product Type SIMATIC Smart 1000 Operator Panel (Smart Line Gen-1)
Display 10.2″ widescreen TFT, 4-wire resistive touch
Resolution 1024 × 600 pixels
Colors 256
Brightness 250 cd/m²
Backlight MTBF (25 °C) 40,000 h
Brightness Adjustable Yes
Processor ARM, 400 MHz
User Memory 64 MB DDR SDRAM + 8 MB Flash
Tags (variables) 500 per device
Screens 50
Alarms 200 (32 classes)
Recipes 5
Trend Curves Yes
Power Retentive Yes (recipe/tag data)
Function Keys 0 (touch-only, on-screen numeric/alphanumeric keyboard)
Interfaces 1 × RS422/485 (max 187.5 kbit/s, PPI), 1 × USB Host
Ethernet (RJ45) No (pre-IE generation)
MMC/SD/CF Slot No
Real-Time Clock Software clock (retentive via power)
Buzzer Yes
Power Supply 24 V DC (19.2 – 28.8 V)
Rated Current ~0.13 A (3 W typical)
Operating Temp. 0 °C to +50 °C (vertical), +40 °C max at ±35° tilt
Storage Temp. –20 °C to +60 °C
Relative Humidity max. 90 % (non-condensing)
Shock Resistance 15 g / 11 ms
Front Protection IP65
Rear Protection IP20
Front Panel (W × H) 276 × 218 mm
Cut-Out (W × H) 259 × 201 mm
Depth 40.5 mm
Weight approx. 1.5 kg
Configuration Software WinCC Flexible 2008 CHINA SP2 + HSP
Supported PLCs S7-200, S7-200 SMART, LOGO!; Mitsubishi FX; Omron CP/CJ (via protocol)
Certifications CE

 

 

Main Features and Advantages

10.2″ widescreen TFT for information-rich machine faces.​ The 6AV6648-0AE11-3AX0​ delivers a 1024 × 600 canvas — 2.5× the pixel count of the 7″ Smart 700 — letting OEMs lay out recipe parameter tables (5 recipes × multi-field), multi-zone temperature/pressure trend strips, alarm banner + mimic diagram + navigation buttons all on one screen without scroll. The 256-color palette and 250 cd/m² brightness with adjustable backlight are sufficient for indoor shop-floor viewing; the 4-wire resistive touch works with finger, stylus, or light-glove operation, avoiding the “capacitive won’t work with winter gloves” complaint common on consumer-grade panels pressed into industrial service.

ARM 400 MHz + 64 MB DDR for fluid screen transitions.​ The 6AV6648-0AE11-3AX0​ pairs a 400 MHz ARM application processor with 64 MB DDR SDRAM (unusual generosity at this price tier — many entry HMIs still ship 32 MB) and 8 MB non-volatile Flash for project storage. The result is visibly snappier screen-switching and trend redraw versus older STN keypad panels, even with 50 screens and 200 alarms active. For S7-200-based machines where the PLC scan is modest (usually 10–50 ms OB1), the HMI refresh pacing is governed by the 187.5 kbit/s PPI link — adequate for 500 tags at typical HMI cycle times of 200–500 ms.

S7-200-native PPI at 187.5 kbit/s — zero gateway.​ The RS485/422 port on the 6AV6648-0AE11-3AX0​ runs PPI protocol straight to the S7-200 CPU port 0 or port 1, or to an S7-200 SMART via the same PPI timing. No DP coupler, no MPI adapter, no Ethernet switch — one screened twisted pair from panel to PLC, terminated at the PLC end, and the 6AV6648-0AE11-3AX0​ becomes the S7-200’s face. For plants with mixed-vendor small PLCs, the same RS485 port can be retasked to Mitsubishi FX (protocol driver) or Omron CP/CJ via the WinCC Flexible CHINA protocol library — a flexibility the MP277 tier doesn’t emphasise at this BOM price point.

Cost-optimised sparing for S7-200 installed base.​ The 6AV6648-0AE11-3AX0​ exists because Siemens recognised that the S7-200 / S7-200 SMART installed base in Asia, Eastern Europe, and Latin America needed a panel priced below the TP177/OP270 tier but larger than the 6″ class. At 10.2″, the 6AV6648-0AE11-3AX0​ undercuts a TP1200 Comfort by a wide margin while still giving 200 alarms, 32 classes, trend, recipe, and USB host for project clone via U盘 (USB stick). For contract manufacturers, machine exporters to emerging markets, and SMEs running S7-200 on conveyors, fillers, extruders, and test rigs, the value proposition is “enough HMI, not gold-plated HMI.”

Generation-awareness for correct spare selection.​ A critical advantage in describing the 6AV6648-0AE11-3AX0​ is clarifying it is the pre-IE generation (Gen-1 Smart Line). Later generations add: Smart 1000 IE (0BE11) → adds RJ45 Ethernet; Smart 1000 IE V3 (0CE11) → ARM 600 MHz, 128 MB DDR3, 65,536 colors, 800 tags, 150 screens, 256 alarm buffer, 10 recipes, Ethernet RJ45 100 Mbit/s, WinCC Flexible SMART V3. Buying the wrong generation changes software (CHINA SP2 vs. SMART V3, not TIA-compatible), changes tag count expectations, and — crucially — the 6AV6648-0AE11-3AX0​ has no Ethernet port, so if the original machine used PPI-only, substituting an IE V3 works electrically (RS485 still present) but the config tool diverges. Calling this out in the description protects the buyer from a mismatch.

 

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