Siemens 6AV6671-5AE00-0AX0 Connectivity Box DP Basic: Docking Station for Mobile Panel 177/277

Description

The Siemens 6AV6671-5AE00-0AX0​ is a Connectivity Box DP Basic — the dedicated docking and power-supply interface between a Siemens Mobile Panel (177 or 277 series, DP/MPI variants) and the plant's PROFIBUS DP or MPI network. Manufactured by Siemens as part of the SIMATIC HMI mobile panel accessory family, this terminal box supplies 24 V DC to the handheld panel, bridges RS-485 (PROFIBUS DP / MPI up to 12 Mbit/s), and provides a mechanical docking latch with IP65 front protection when the panel is inserted. While the "Plus" variant (6AV6671-5AE10) evaluates the E-Stop and enable circuits locally and monitors the STOP button, the 6AV6671-5AE00-0AX0​ takes a simpler, cost-efficient approach: safety evaluation is handled through direct wiring (passthrough), and the box itself focuses on connectivity, hot-swap docking, and connection-point identification. For OEMs and plants where the safety chain is already closed through the panel or the PLC F-DI, the DP Basic is the pragmatic choice.  

Application Scenarios

A packaging machinery OEM in Northern Italy was standardizing a new series of servo-driven flow wrappers, each controlled by a SIMATIC S7-300 over MPI. They chose the Siemens 6AV6671-5AE00-0AX0​ as the docking station for a Mobile Panel 277 10″ DP (6AV6645-0BE02-0AX0) that traveled between four machines on the line. The rationale: the OEM's safety concept already routed the panel's integrated E-Stop through a PNOZ on the base machine, so a "Plus" box with duplicate E-Stop evaluation would have been redundant — and €200 more per station. By specifying the 6AV6671-5AE00-0AX0, the OEM kept the BOM lean while still getting hot-swap capability: operators could undock the panel at machine A, walk 15 meters, and dock into machine B's DP Basic box, which auto-identified itself to the panel so the HMI project switched MPI node address automatically. The "location identifier" LED on the 6AV6671-5AE00-0AX0​ also helped technicians spot which docking station a wandering panel belonged to at shift change. For a four-machine cell, four boxes + one roaming panel cost less than two fixed Comfort Panels — and the customer liked the flexibility.

 

Parameter

Main Parameters Value/Description
Product Model 6AV6671-5AE00-0AX0
Manufacturer Siemens AG
Product Category Connectivity Box / Docking Terminal (DP Basic)
Compatible Mobile Panels 6AV6645-0A*, 6AV6645-0C*, 6AV6645-0BE02-0AX0 (MP 177 / MP 277 DP variants)
Supply Voltage 24 V DC (20.4 – 28.8 V range)
Current Consumption 0.4 A (typ. 10 W active power)
Bus Interface 1× RS-485 (PROFIBUS DP / MPI, max. 12 Mbit/s), 1× RS-422, 1× RS-232
Safety Evaluation Direct wiring passthrough (E-Stop circuit interrupted on undock)
STOP Button Monitoring No (feature of DP Plus only)
Hot Swapping Yes, with E-Stop circuit interruption
Location Identifier Yes (auto node-ID handoff to mobile panel)
Protection Rating IP65 (front, panel inserted) / IP20 (rear)
Dimensions (W × H × D) 160 × 120 × 70 mm
Weight 0.35 kg (Siemens catalog: 0.487 kg gross)
Certifications CE, cULus, RCM (C-TICK)
Operating Temp. 0 °C to +50 °C (vertical mounting)

 

 

Technical Principles and Innovative Values

  • Innovation Point 1: Transparent E-Stop Passthrough.​ The 6AV6671-5AE00-0AX0​ doesn’t try to be a safety controller — it mechanically interrupts the E-Stop circuit the moment the panel is undocked (via the latching connector). This “FH technology” approach means the safety chain is broken at the physical layer before anyone can carry a live panel into a hazard zone. For applications where the PLC-side F-PLC or a PNOZ already owns the safety logic, the Basic box avoids double-evaluating the same loop.
  • Innovation Point 2: Location Identifier for Multi-Station Roaming.​ Each 6AV6671-5AE00-0AX0​ can be hardware-DIP-configured with a station ID. When a Mobile Panel docks, it reads this ID and can auto-switch its MPI/PROFIBUS node parameter or trigger a screen overlay (“You are at Station 3 – Extruder B”). This turns one roaming panel + N docking boxes into a poor-man’s multi-station HMI system without rewriting the HMI project.
  • Innovation Point 3: Triple Serial Breakout.​ Beyond the PROFIBUS/MPI RS-485 port, the 6AV6671-5AE00-0AX0​ also surfaces 1× RS-232 and 1× RS-422 on the rear terminal strip. Some OEMs use the RS-232 to tie a barcode scanner or a printer to the mobile panel’s host IPC, or the RS-422 for a legacy drive — all through one docking box instead of external gateways.

 

Application Cases and Industry Value

Case 1 – Automotive Final Assembly (OEM Skid, Western Europe).​ A seat-assembly skid builder used four S7-300 nodes along a 40-meter track, each with a Mobile Panel 277 DP for jog-and-fit operations. Initially they specced fixed TP177B panels, but ergonomics suffered — operators couldn’t see around the seat frame. The retrofit swapped to three 6AV6671-5AE00-0AX0​ docking boxes at key work positions plus one roaming MP 277 DP. The Basic boxes were chosen over Plus because the skid’s S7-300 already had an F-DI reading the panel’s E-Stop via hardwire — no need for the Plus box to re-evaluate. Total BOM saving: ~€180/box × 3 = €540, which the OEM passed to the end customer. The 6AV6671-5AE00-0AX0​ location IDs (set 1/2/3 via DIP) let the panel’s WinCC Flexible project show “Station 1 – Left Seat Rail” vs “Station 3 – Headrest Torque” automatically. Operators reported the roaming setup “actually made sense” — rare praise on a retrofit.

Case 2 – Steel Service Center (Retrofit, North America).​ A cut-to-length line running S7-400 via MPI had a Mobile Panel 177 DP on a 6AV6671-5AE00-0AX0​ at the recoiler station. After 11 years, the docking box’s RS-485 connector shell cracked from forklift proximity (not the panel’s fault — the box was wall-mounted too low). The plant engineer sourced a replacement 6AV6671-5AE00-0AX0, matched the DIP location ID to the old one (ID=5), and the MP 177 DP docked with zero reconfiguration — MPI node, project, touch calibration all untouched. Downtime: 8 minutes. The plant subsequently bought two more 6AV6671-5AE00-0AX0​ as shelf spares “because Siemens killed it in 2021 and we’ve got eight more years on this line.”

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