Siemens 6DD1688-0AD0 Communication Submodule: SS4 Serial Interface Module for SIMADYN D CS7 Control Systems

Product Overview

The Siemens 6DD1688-0AD0​ is a SIMADYN D communication submodule of the SS4 type, purpose-built by Siemens to serve as the serial communication engine within CS7-based SIMADYN D control architectures. As a compact, board-format submodule, the Siemens 6DD1688-0AD0​ is not a standalone device; rather, it is designed to be plugged into a CS7 support module (such as 6DD1662-0AB0), where up to three communication submodules can share a single backplane slot. All data exchange between the submodule and the SIMADYN D CPU is handled through a 16 Kbyte dual-port RAM resident on the CS7 carrier, which offloads serial protocol processing from the main CPU and guarantees deterministic, low-latency data transfer. Functionally, the Siemens 6DD1688-0AD0​ supports the full suite of SIMADYN D serial protocols: DUST 1, DUST 2, DUST 3, and DUST 7, as well as USS. DUST 1 enables PC-based program loading and commissioning, DUST 2 drives message printers for alarm and production logging, DUST 3 bridges to SIMATIC S5 controllers via AS512 or CP525, and USS positions the submodule as a bus master for OP2 operator panels, VD1 text displays and drive converters. The maximum baud rate reaches 187.5 kbaud depending on protocol and physical interface selection. The Siemens 6DD1688-0AD0​ ships with a standard RS232 physical interface, but its true versatility lies in the optional interface daughter modules: SS1 (6DD1688-1AA0) provides a 20 mA current loop (TTY) with broken-line detection for long cable runs, SS2 (6DD1688-1AB0) adds full RS232 handshaking for intelligent printers, and SS31 (6DD1688-1AC1) delivers RS485 differential signaling for multi-drop USS networks. Measuring just 22 × 70 × 184 mm and weighing approximately 0.2 kg, the Siemens 6DD1688-0AD0​ draws minimal power from the CS7 backplane (+5 V / 0.4 A, ±15 V / 20 mA each) and is built to Siemens' rigorous industrial quality standards in Germany. Although Siemens has officially discontinued the Siemens 6DD1688-0AD0​ (product lifecycle marked as PM500 – Discontinued without replacement since October 1, 2017), it remains an absolutely critical spare part for the thousands of SIMADYN D installations still operating in steel mills, power plants, marine propulsion systems and heavy manufacturing sites worldwide. For asset owners maintaining legacy automation infrastructure, sourcing a tested, warranty-backed Siemens 6DD1688-0AD0​ is the most cost-effective path to extending the service life of their SIMADYN D control systems for decades to come.

 

Technical Specifications

Parameter Value
Product Model 6DD1688-0AD0
Manufacturer Siemens
Product Type SIMADYN D Communication Submodule (SS4)
System Compatibility SIMADYN D CS7 support module (max. 3 submodules per CS7)
Supported Protocols DUST 1, DUST 2, DUST 3, DUST 7, USS
Max. Baud Rate 187.5 kbaud (protocol & interface dependent)
Data Transfer Buffer 16 Kbyte dual-port RAM (located on CS7 carrier)
Standard Physical Interface RS232
Optional Interface Modules SS1 (20 mA TTY), SS2 (RS232 with RTS/CTS), SS31 (RS485)
Power Supply +5 V / 0.4 A, +15 V / 20 mA, -15 V / 20 mA (from CS7 backplane)
Dimensions (H×W×D) 22 × 70 × 184 mm
Weight 0.196 kg (approx. 0.2 kg)
Operating Temperature 0 °C to +60 °C
Storage Temperature -25 °C to +70 °C
Protection Rating IP20 (when installed inside CS7 carrier/module rack)
Typical Applications PC commissioning, message printer, SIMATIC S5 connection, OP2/VD1 panels, drive converter control
Product Lifecycle PM500 – Discontinued since 01.10.2017, no direct replacement
Commodity Code / ECCN 85389091 / N

 

 

Main Features and Advantages

Multi-protocol convergence is the defining strength of the Siemens 6DD1688-0AD0. By supporting DUST 1, 2, 3 and 7 alongside USS in a single submodule, the Siemens 6DD1688-0AD0​ eliminates the need for multiple dedicated communication cards. One module handles PC commissioning, printer messaging, SIMATIC S5 bridging and USS drive networking simultaneously, freeing valuable CS7 backplane slots and dramatically simplifying cabinet wiring.

Deterministic, CPU-offloaded data exchange sets the Siemens 6DD1688-0AD0​ apart from generic serial interfaces. Because all data transfer occurs through the 16 Kbyte dual-port RAM on the CS7 carrier, the submodule can manage serial protocol stacks independently of the SIMADYN D CPU. This architecture ensures that communication tasks never compete with real-time control loops for processor time, delivering predictable 187.5 kbaud throughput even under the most demanding motion-control workloads.

Flexible physical-layer adaptation makes the Siemens 6DD1688-0AD0​ suitable for virtually any industrial cabling scenario. The base module provides standard RS232, while the optional SS1, SS2 and SS31 daughter cards extend the submodule to 20 mA current loop (ideal for hundreds-of-meters cable runs with broken-line detection), full-handshake RS232 (for intelligent printers) and RS485 differential signaling (for multi-drop USS networks). This flexibility means the Siemens 6DD1688-0AD0​ can be tailored on-site to match the exact electrical requirements of legacy and modern peripherals alike.

Legacy system longevity is perhaps the most compelling commercial advantage of the Siemens 6DD1688-0AD0. With Siemens having formally discontinued the part, existing SIMADYN D operators face the choice of either sourcing reliable spares or undertaking costly full-system migrations. A genuine, tested Siemens 6DD1688-0AD0​ supplied with warranty effectively extends the operational life of the host automation system by 10–20 years at a fraction of migration cost, while preserving all existing control logic, documentation and operator training.

Industrial-grade build quality and compact footprint round out the submodule’s credentials. Manufactured in Germany to Siemens’ exacting standards, the Siemens 6DD1688-0AD0​ measures only 22 × 70 × 184 mm, weighs less than 200 g, and draws a mere 2 W of power from the CS7 backplane. Its IP20 rating and 0 °C to +60 °C operating temperature range ensure reliable performance inside enclosed control cabinets, even in the electrically noisy environments typical of steel mills, power plants and heavy manufacturing facilities.

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